Dhaka · 
Thimphu · 
Vancouver · Since 2012
+880 1896 005950info@flexinfosys.comWhatsAppSign In
Every stage from warping to QA, tracked live
Warping
Track yarn and materials, schedule warping machines and follow every job in real time.
- Rope, direct, ecru, sectional and re-cone
- Daily production information
- Yarn requisitions and yarn reconciliation
- Production and wastage analysis
Dyeing
Track dyes and chemicals and schedule rope and slasher dyeing.
- Rope dyeing and slasher dyeing
- Recipes and chemical sub-store
- Chemical consumption entry & analysis
- Production and wastage analysis
LCB
Long chain beamer jobs with live progress and materials tracking.
- Daily production information
- Production analysis
- Wastage analysis
- Stage dashboard
Sizing
Sizing agents, recipes and machine scheduling in one place.
- Recipes and chemical sub-store
- Automatic beam card
- Chemical requisitions and consumption
- Production and wastage analysis
Weaving
Air-jet and rapier looms with automatic cards and yarn sub-store.
- Automatic mount & doff card
- Daily production information
- Crimp % analysis
- Yarn sub-store, production and wastage analysis
Finishing
Finishing agents, recipes and shrinkage control.
- Recipes and chemical sub-store
- Chemical consumption entry & analysis
- Shrinkage analysis
- Daily production information
Inspection
Inspection results and fabric quality, roll by roll.
- Roll stickers with QR code
- Roll cutting and repack
- Daily and cumulative production reports
- Section-wise wastage report
QA / Clearance
Tests and clearances before fabric moves on.
- Yarn, fabric, gray and finish fabric tests
- Beam and fabric roll clearance
- Shade declaration and master roll declare
- Second beam analysis
Denim production involves many stages and departments: sales, costing, commercial, R&D and planning, then warping, dyeing, LCB, sizing, weaving, finishing and QA. Separate stores for yarn, chemicals and finished fabric play a vital role, and every department needs the same, up-to-date information.
FLEX ERP is designed specifically for the denim industry. It unifies and automates the whole mill in one system, so you can reduce costs, improve efficiency and deliver consistent quality to your customers. It is comprehensive, customizable and scalable: choose the modules you need and add more as you grow.
Sales & Marketing
Fabric HUB, swatch cards and SDRF sample requisitions with electronic approval, plus analysis sheet observation.
Research & Development
New development and re-engineering, fabric analysis, PO sheets with e-approval, sample fabric store, BOM and yarn count management.
Costing
Pre-cost before an order with automatic overhead and budget analysis; post-cost after every production set, and BOM vs post-cost analysis.
Commercial
Import (indent, PI, import LC, B2B LC, bill of entry, insurance, transport) and export (PI, export LC, GSP, BTMA, realization, incentive).
Planning
Production order management, plan sheets, order-wise or bulk yarn and chemical requisitions, set planning and set closing.
Fabric Store
Daily fabric receiving from inspection and delivery with scan option, roll locations, delivery orders, automatic challan and gate pass.
Distribution
Delivery orders and schedules, DO- and PI-wise party balances, party settlement, payment realization and audit locks.
Inventory
General, yarn and chemical stores with real-time requisition, indent, issue and receive, gate pass, QC approval and MRR.
